Automation Engineer

Basic Function: Design, build and implement automated systems for new and existing production machinery. Project Management Budget and Capex Planning Machine Conceptualization and Design & Building Process Innovation of Current Manufacturing Methods People Development Problem Solving & Investigation Duties & Responsibilities: Project Management: Create and track timing plans for overall scope and individual activities. Ensure milestones are achieved on time Stakeholder engagement and management- Communicate clearly and objectively. Advanced computer skills Office 365 Sharepoint Advanced excel MS Teams Budget & Capex Planning: Evaluate and estimate capex for new projects Track planned vs actual expenditure Put together BOMs Engage with Vendors for quotes Machine Conceptualization and Design & Building Process Conceptualize new Machine Designs Work with internal, local & international designers / machine builders Propose concepts Spec automation components Machine design Understanding of mechanical machinery / assembly jigs and operating principles Understanding of pneumatic systems Understanding of hydraulic systems Understanding of electrical systems Conduct and support design reviews System Design Develop and design control systems for automated machinery. Create detailed wiring schematics and diagrams. Panel Wiring Wire control panels according to design specifications. Ensure the proper installation of electrical components. Component Specification Specify and select appropriate electrical components for automation systems. Work closely with vendors to source necessary components. Installation and Integration Install and integrate electrical systems into existing production machinery. Collaborate with other engineering disciplines to ensure seamless integration. PLC Programming Develop and implement PLC programs to control and monitor machinery. Troubleshoot and debug PLC code as needed. Testing and Commissioning Conduct thorough testing of automated systems to ensure functionality and reliability. Commission systems for full-scale production. Documentation Maintain accurate and up-to-date documentation of electrical designs, schematics, and programming. Create user manuals and provide training to operators as needed. Collaboration Work closely with cross-functional teams, including mechanical engineers, software developers, and project managers and artisans. Collaborate with maintenance teams for ongoing support and troubleshooting. Innovation of Current Manufacturing Methods: Use lean principles to identify Kaizen opportunities Use statistical and financial data to justify Kaizens Improve current processes to improve quality, efficiency & scrap People Development: Train shift leaders on new processes Develop and mentor students and interns Self-development of engineering skills Problem Solving & Investigation: Conduct detailed investigations to support Quality with regards to field failures Conduct detailed investigations into manufacturing problems Support production with innovative solutions to manufacturing difficulties Required Experience and Qualifications: 5 years minimum relative experience Proven experience in designing and implementing automated systems Strong proficiency in PLC programming and troubleshooting. Knowledge of industrial communication protocols (e.g., Modbus, Profibus). Familiarity with electrical CAD software. Excellent problem-solving skills and attention to detail. Effective communication and teamwork abilities. N Dip / B-tech Electrical / Mechatronic Engineering Additional Beneficial Experience and Qualifications: Experience with Siemens and Phoenix Contact PLC Next Project Management PLC Training Courses and Certification Automotive Industry Experience

Location: Pietermaritzburg, ZA

Posted Date: 5/8/2024